Automation

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WHAT WE DO

Automation

Tried and True team are experts at analyzing your measurement process and developing programs or scripts to speed up repetitive processes.

Automation Support for Modern Metrology Workflows

Automation is becoming essential across manufacturing, aerospace, automotive, marine, and power generation industries. As production volumes increase and tolerances tighten, businesses are turning to automated metrology workflows to eliminate repetitive manual tasks, reduce inspection time, and improve measurement consistency. Our team specialises in developing customised scripts, macros, routines, and automated procedures that integrate seamlessly with your existing measurement software.

Whether you’re running 3D inspection routines, 3D scanning workflows, robotic inspection cells, or large-scale precision alignment tasks, automation can significantly reduce operator time while ensuring repeatable accuracy.

Why Automate Your Measurement Processes?

Manual measurement tasks can be time-consuming and prone to variation, especially when multiple technicians perform the same procedure. By automating repetitive tasks, we help engineering and quality teams achieve:

  • Faster inspection cycles with automated sequences and routines
  • Higher repeatability by removing operator inconsistency
  • Improved accuracy through consistent measurement logic
  • Less training required—any operator can run automated macros
  • Better utilisation of metrology equipment

Automation ensures that even complex measurement procedures become push-button simple, allowing teams to focus on value-added engineering tasks instead of repetitive setup work.

Custom Macros & Script Development

Our metrology specialists write application-specific scripts that streamline processes inside leading measurement platforms. These include:

  • Automated inspection routines for repeated parts
  • Batch processing workflows
  • Programmed alignment steps
  • Automated reporting and GD&T analysis
  • Custom data extraction and file handling tools

We utilise both built-in scripting languages and external programming frameworks to connect metrology tools with your quality system, database, or production environment.

For more on digital workflows, explore our reverse engineering and 3D scanning pages.

Supported Software Ecosystems

Automation is available across a wide range of platforms used by major OEMs and engineering organisations. These include—but are not limited to:

  • PolyWorks
  • Metrolog X4
  • CAM2 / FARO tools
  • SpatialAnalyzer
  • Geomagic Control
  • VXelements

Many of these systems support scripting languages documented by leading technical organisations such as Python and JavaScript, allowing us to create powerful custom processes tailored to your workflow.

Automation for Robotics & Production Lines

As more manufacturers adopt robotics and automated assembly lines, automated metrology becomes essential for maintaining accuracy. Our automation services support:

  • Robotic welding cells
  • Automated pick-and-place systems
  • Vision-guided inspection setups
  • BIW (Body-In-White) and fixture inspection
  • High-volume production environments

With integrated inspection routines, robots can validate tooling, inspect components, or capture positional data without human intervention.

Custom Reporting & Data Management

Automation extends beyond measurement. We create automated reporting pipelines that generate:

  • Custom PDF reports
  • CSV/Excel exports
  • GD&T summaries
  • CAD-based deviation colour maps
  • Automated uploads to your quality management system

This ensures consistent, compliant documentation for audits, internal reviews, or customer submissions.

Our Automation Process

  1. Review your current workflow and identify repetitive tasks.
  2. Design automated routines tailored to your software and equipment.
  3. Develop and test scripts in controlled conditions.
  4. Deploy automation tools onsite or remotely.
  5. Train your team on running automated processes.

Work With Our Automation Specialists

Whether you're looking to optimise a single inspection routine or automate an entire metrology department, our team can deliver a customised solution that saves time, reduces cost, and reinforces quality control.

Need help automating your metrology workflow? Contact us today to discuss your project.

Automation FAQs

Can automation really reduce inspection time?

Yes. Automated routines often cut inspection time by 50–80%, especially in repetitive part checks.

Do I need programming experience to run automated scripts?

No. We design our macros and routines so any operator can run them with minimal training.

Which metrology software platforms do you support?

PolyWorks, Metrolog X4, SpatialAnalyzer, Geomagic, VXelements, and more.

Can automation help with robotic inspection?

Yes. Automated routines are perfect for robotics, enabling high-volume, consistent measurements.

Do you offer remote support for automation?

Yes — we provide remote development, testing, troubleshooting, and deployment options.

Any measurement project can be automated. Scripts/programs will be designed to provide all error checking needed to ensure your project is done fast, but more importantly correct. Here are a few examples of what we provide:

Spatial Analyzer (SA) Measurement Plans (MPs)
SA SDK executable macro
Polyworks Macros
Metrolog Macros

HOW WE WORK

You can trust Tried and True Metrology with your measurement needs. See below for our work process.

1

PLANNING

Thorough planning and reviewing of the drawing/model to determine measurement process.
2

EXECUTION

Arrive on-site and execute the job with the highest safety and quality standard.
3

REPORTING

Providing a clear-cut and concise report providing the data achieved during the execution.

Get Your Next Project Done!