3D Scanning

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WHAT WE DO

3D Scanning

Tried and True Metrology team has successfully scanned several components/spaces and are fully prepared for your scanning needs.

High-Accuracy 3D Scanning for Any Part, Facility, or Structure

3D scanning is one of the most versatile tools in modern metrology. Whether you need to capture a small precision component, a large assembly, or an entire facility space, our team delivers accurate, high-resolution scan data trusted by engineering, manufacturing, MRO, and construction teams across Virginia, North Carolina, Maryland, Pennsylvania, and Washington D.C..

Using industry-leading scanners such as the Surphaser, Z+F, and FARO Focus, we collect millions of data points to produce detailed point clouds, meshes, and 3D models. These datasets can be used for inspection, documentation, reverse engineering, digital twins, and more.

What 3D Scanning Can Capture

3D scanning provides complete surface coverage, making it ideal for complex or hard-to-measure parts. Our scans produce precise digital representations of:

  • Machined components and precision parts
  • Tooling, fixtures, jigs, and moulds
  • Weld assemblies and BIW structures
  • Large industrial equipment and machinery
  • Rooms, shop floors, facility spaces, and layout environments
  • Marine, aerospace, and power generation components

From small tools to multi-room environments, our scanning process ensures clean, accurate data ready for downstream use.

Benefits of 3D Scanning

Compared to traditional tools like calipers, tape measures, or CMM touch probes, 3D scanning captures complete geometry in minutes — without interrupting operations.

  • Fast measurement of large or complex surfaces
  • High repeatability with minimal operator influence
  • Non-contact measurement ideal for delicate parts
  • Full digital point cloud for engineering, inspection, or modelling
  • Reduced downtime for production environments

Learn more about how 3D data is used on our 3D inspection and reverse engineering pages.

3D Model Creation: As-Found or Design-Intent

Once data is captured, we can convert your scan into a precise digital model. These 3D models are suitable for CAD workflows, machining, fabrication, simulations, digital twin creation, and quality control.

  • As-found models — exact representation of the scanned object
  • Design-intent models — cleaned, idealised, CAD-ready surfaces
  • Hybrid modelling — blend of true geometry and engineered features

Our modelling workflows follow industry guidelines such as ASME Y14.5 and recognised engineering best practices.

Industries That Rely on 3D Scanning

We support scanning needs across a wide range of sectors:

  • Aerospace — composite structures, turbine components, MRO work
  • Automotive — BIW fixtures, tooling, stamping, and trim validation
  • Power Generation — turbine housings, pump assemblies, structural elements
  • Marine — hull scanning, propellers, structural inspection
  • General manufacturing — prototypes, assemblies, machine tools

Typical 3D Scanning Workflows

  1. Initial review — drawings, CAD, tolerances, or measurement goals
  2. Onsite or in-house scanning with Surphaser, Z+F, or FARO systems
  3. Data processing — noise removal, registration, meshing
  4. Analysis — inspection, modelling, deviation mapping
  5. Final deliverables — CAD files, point clouds, inspection reports

3D scanning pairs seamlessly with automation and precision alignment solutions to create complete digital measurement processes.

Deliverables You Can Expect

We provide a wide range of digital outputs depending on your needs:

  • Point clouds (.e57, .las, .xyz, .ply, and more)
  • Watertight or open meshes
  • Aligned datasets for CAD comparison
  • Deviation colour maps and GD&T inspection
  • Design-intent CAD models
  • Digital twins for facility or equipment documentation

3D Scanning FAQs

How accurate is your 3D scanning?

Accuracy varies by scanner, but most systems achieve between ±0.001” and ±0.020” depending on size, distance, and material.

Can you scan large areas or factory spaces?

Yes — long-range scanners like FARO Focus and Z+F allow us to capture whole rooms, production floors, or large machinery.

Do you create CAD models from the scan data?

Absolutely. We can generate as-found or design-intent CAD models ready for machining, fabrication, or engineering workflows.

What file formats do you provide?

We support all major point cloud and mesh formats (.e57, .xyz, .stl, .ply, .obj, .igs, .step, etc.).

Do you offer onsite scanning?

Yes — we support onsite scanning across Virginia, the Mid-Atlantic, and nationwide for large or sensitive parts.

From the initial scan to the final CAD model, you can trust us with your scanning/modeling needs. Below are a few examples of scans we do:

Small Part Scanning/Modeling
Engine Scanning/Modeling
Compartment Scanning/Modeling
Design Intent Scanning/Modeling
As-Found Scanning/Modeling
Collision Detection Scanning/Modeling

HOW WE WORK

You can trust Tried and True Metrology with your measurement needs. See below for our work process.

1

PLANNING

Thorough planning and reviewing of the drawing/model to determine measurement process.
2

EXECUTION

Arrive on-site and execute the job with the highest safety and quality standard.
3

REPORTING

Providing a clear-cut and concise report providing the data achieved during the execution.

Get Your Next Project Done!