Aerospace Metrology Services

High-resolution photograph of a white passenger jet parked on a runway, showcasing aerospace engineering and maintenance

Aerospace Metrology Services You Can Trust

Aerospace metrology services are critical to maintaining the safety, accuracy, and reliability of aircraft and spacecraft. At Tried & True Metrology, we deliver nationwide aerospace metrology solutions, including full-field measurement, precision alignment, and dimensional inspection. From tooling and composite fixtures to flight-critical components, our team provides accurate, traceable results on your schedule—helping aerospace manufacturers and MRO facilities reduce rework, cut downtime, and achieve compliance with confidence.

What We Do for Aerospace Programs

Power generation facilities run continuously, often for decades, and downtime costs are measured in thousands of dollars per hour. Proper alignment and inspection are not optional — they’re essential. Our services ensure:

Precision alignment of tooling and jigs. From fuselage assembly fixtures to wing and empennage tooling, we bring targets into tolerance with live readings for fast decisions.
3D scanning for complex geometry. Free-form aero surfaces, composites, nacelles, and interiors captured as point clouds/meshes for rapid analysis and as-built documentation.
Dimensional inspection & GD&T. CAD-to-part comparisons, color maps, and traceable reports for first articles, PPAP/FAI, and production verification.
Reverse engineering & retrofit support. Create accurate models of legacy parts, interfaces, and ground equipment to de-risk modifications.

Tooling Certification & Recertification

Validate fixtures and jigs before rate increases or milestones; align with
AS9100 requirements.

See 3D Inspection →

Assembly Line Moves & Realignments

Re-square stations, tools, and conveyors with minimal downtime using aerospace metrology services and live alignment feedback.

See Precision Alignment →

MRO & Depot Support

Verify structural repairs, shims, and fit-ups on airframes, rotors, nacelles, and interiors with traceable reports.

Inspection for MRO →

R&D, Prototyping & Deviation Studies

Scan-to-CAD for fast iterations; methods consistent with
NIST dimensional metrology guidance.

See 3D Scanning →

Composite Molds & Trim/Drill Fixtures

Validate aero surfaces and hole patterns; compare to CAD with color maps and GD&T.

Reverse Engineering →

Large-Scale Alignment (Trackers)

Laser tracker workflows for airframes, test stands, and GSE; see also NASA’s practices for context.

NASA Metrology →

How We Deliver Aerospace Metrology Services

Mobile teams integrate laser trackers and 3D scanners with Spatial Analyzer, PolyWorks, Metrolog, V-Stars, and Geomagic to produce accurate, visual deliverables your engineers can act on the same day. Full documentation, revision control, and traceability are standard.

  • Live alignment feedback and heatmaps
  • CAD-to-part comparisons and GD&T
  • As-built models for rapid fit-up and retrofits

Why Teams Choose Tried & True Metrology

  • Speed & clarity: live feedback, concise reports
  • Right-first-time installs: less rework and schedule risk
  • Scalable: single fixture checks to whole-line certification
  • Nationwide coverage: we mobilize anywhere in the U.S.

Get Your Next Project Done!

FAQs

Aerospace metrology services involve the precise measurement, alignment, and inspection of aircraft and spacecraft structures, tooling, and flight-critical components. At Tried & True Metrology, we use advanced tools like laser trackers and 3D scanners to ensure compliance with strict aerospace standards.

Metrology ensures that parts and assemblies meet exact tolerances, which is critical for safety, performance, and regulatory compliance. For example, the FAA requires strict adherence to dimensional accuracy in production and maintenance. Without reliable metrology, even minor deviations can cause costly rework or risks.

Yes. We regularly support tooling certification and recertification for jigs, fixtures, and composite layup tools. This validates that production equipment meets program requirements. Learn more about our 3D inspection services.

Absolutely. Our mobile teams travel across the U.S. to support depots and MRO facilities. We verify structural repairs, shim fit-ups, and component alignment with minimal downtime — complementing our precision alignment workflows.

We integrate laser trackers, photogrammetry, and 3D scanning with software such as Spatial Analyzer, PolyWorks, Metrolog, and Geomagic DesignX. These tools provide traceable reports, deviation maps, and point clouds that engineers can act on immediately.

Yes. Our workflows align with AS9100 quality standards, ensuring traceability, documentation, and compliance throughout measurement projects.

Yes. We work closely with R&D teams on prototypes, new assembly lines, and experimental tooling. By combining reverse engineering with 3D scanning, we accelerate development cycles and reduce risks during early design phases.

While we are based in Virginia, we mobilize nationwide across the U.S. — including states with strong aerospace activity such as California, Texas, Florida, and Washington. Our team adapts to your program schedule and location.